Absolute Zero Temperature: Temperature at which all
molecular motion ceases. (-459.67 F. and -273.15 C.) Absolute zero,
according to current scientific thought, is the lowest temperature that
could ever be. In fact, it's so low that we can never quite reach it,
although research teams have come within a fraction of a degree.
Absorption Refrigeration: A system in which a secondary
fluid absorbs the refrigerant, releasing heat, then releases the refrigerant
and reabsorbs the heat. Ammonia or water is used as the vapor in commercial
absorption cycle systems, and water or lithium bromide is the absorber.
Accumulator: Storage tank which receives liquid refrigerant
from the evaporator and prevents it from flowing into the suction line
and entering the compressor.
Across the line Start: Using one contactor to start
a three phase motor.
Alternating Current - AC: Electric current in which
the direction of the flow is constantly being reversed back and forth.
In the USA it changes polarity from positive to negative 60 times per
second. In other countries, the rate of alternation is often 50 cycles
per second .
Alumina: A substance in a drier used to collect and
hold moisture in a refrigeration system.
Ambient Temperature: Temperature of a fluid (usually
air) which surrounds an object on all sides.
Ammonia: R-117, Chemical combination of nitrogen and
hydrogen .
Amperage: The rate of flow of electricity through wire
- measured in terms of amperes, very roughly analogous to gallons per
minute flowing from a faucet.
Ampere: The unit of current. One ampere is the current
flowing through one ohm of resistance at one volt potential. Analogous
to gallons of water flow past a given point.
Brazed Plate Heat Exchangers: A hermetically sealed
heat exchanger in which the heating surface consists of thin corrugated
metal plates stacked on top of each other. Channels are formed between
the plates and the corner ports are arranged so that the two media (water
and/or refrigerant, or both) flow through alternate channels, always
in counter-current flow. The media are kept in the unit by a brazed
seal around the edge of the plates. The contact points of the plates
are also brazed to withstand the pressure of the media handled. These
heat exchangers are up to 60% smaller than traditional shell & tube
and coaxial type devices. This means they use less space and weigh less.
BTU: British Thermal Unit. Quantity of heat required
to raise or lower the temperature of one pound of water one degree Fahrenheit.
You might be able to imagine it this way. Take one gallon (8.33 pounds)
of water and put it on your stove. If the water is 60 degrees F. and
you want to bring it to a boil (212 degrees F.) then you will need about
1,200 BTUs to do this.
BTUH: British Thermal Unit per Hour. How many BTU's
are used per hour.
Calorie: Quantity of heat required to raise or lower
the temperature of 1 gram of water 1 degree Celsius.
Capillary Tubing: A refrigerant metering device consisting
of a small diameter tube which controls flow by restriction. They are
carefully sized by inside diameter and length for each particular application.
This device uses it's internal diameter, length and pressure drop to
determine it's capacity and has a fixed regulation. The capillary tubing
is best suited in constant ambient conditions.
Capacitor: The simplest way to explain the mechanics
of a capacitor would be to compare it to a battery. Both store and release
electricity. Capacitors are charged with electricity, then releases
its stored energy at a rate of sixty times per second in a 60 cycle
alternating current system. The sizing is critical to motor efficiency
just as sizing of batteries is critical to a radio. A radio that requires
a 9V battery will not work with a 1.5V size battery. Thus, as the battery
becomes weaker the radio will not play properly. A motor that requires
a 7.5 mfd capacitor will not work with a 4.0 mfd capacitor. Much the
same way, a motor will not run properly with a weak capacitor. This
is not to imply bigger is better, because a capacitor that is too large
can cause energy consumption to rise. In both instances, be it too large
or too small, the life of the motor will be shortened due to overheated
motor windings. Motor manufacturers spend many hours testing motor and
capacitor combinations to arrive at the most efficient combination.
There is a maximum of +10% tolerance in microfarad rating on replacement
start capacitors, but exact run capacitors must be replaced. Voltage
rating must always be the same or greater than original capacitor whether
it is a start or run capacitor. Always consult manufacturers to verify
correct capacitor size for the particular application. (source:Louisiana
State University)
Capacitor - Run: Run capacitors are rated in a range
of 2-80 microfarad (mfd). Run capacitors are also rated by voltage classification.
The voltage classifications are 370V 440V and 480V. Capacitors with
ratings above 80 microfarad (mfd) are starting capacitors. Run capacitors
are designed for continuous duty, and are energized the entire time
the motor is running. Single phase electric motors need a capacitor
to energize a second phase winding. This is why sizing is so critical.
If the wrong run capacitor is installed, the motor will not have an
even magnetic field. This will cause the rotor to hesitate at those
spots that are uneven. This hesitation will cause the motor to become
noisy, increase energy consumption, cause performance to drop, and cause
the motor to overheat.(source:Louisiana State University)
Capacitor - Start: Starting capacitors are housed in
a black plastic case and have a mfd range as opposed to a specific mfd
rating on run capacitors. Start capacitors (ratings of 80 microfarad
or higher) have three voltage classifications: 125V, 250V, and 330V.
Examples would be a 35 mfd at 370V run capacitor and an 88-108 mfd at
250V start capacitor. Start capacitors increase motor starting torque
and allow a motor to be cycled on and off rapidly. Start capacitors
are designed for momentary use. Start capacitors stay energized long
enough to rapidly bring the motor to 3/4 of full speed and are then
taken out of the circuit. (source:Louisiana State
University)
Cascade System: Arrangement in which two or more refrigeration
systems are used in series. The evaporator of one machine is used to
cool the condenser of another. These are used in ultra low temperatures.
Celsius Scale: The Celsius temperature scale (°C) was
developed by Anders Celsius in 1742. The zero point of the Celsius scale
is set to the temperature at which water freezes. The number 100 is
set to the temperature at which water boils. The Celsius scale is the
standard scale used around most of the world to measure air temperatures.
The United States uses the Fahrenheit scale.
Centigrade Scale: The Celsius temperature scale (°C)
was developed by Anders Celsius in 1742. The zero point of the Celsius
scale is set to the temperature at which water freezes. The number 100
is set to the temperature at which water boils. The Celsius scale is
the standard scale used around most of the world to measure air temperatures.
The United States uses the Fahrenheit scale.
CFC: Acronym for Chlorofluorocarbon. Any of various
halocarbon compounds consisting of carbon, hydrogen, chlorine, and fluorine,
once used widely as aerosol propellants and refrigerants. Chlorofluorocarbons
are believed to cause depletion of the atmospheric ozone layer.
CFM: Cubic feet per minute. Volume rate of air flow.
Check Valve: Device which permits fluid flow in only
one direction.
Coefficient of Performance - COP: Ratio of work performed
or accomplished as compared to the energy used. This ratio is calculated
by dividing the total heating capacity provided by the heat pump, including
circulating fan heat but excluding supplementary resistance heat (Btus
per hour), by the total electrical input (watts) x 3.412.
Compound Refrigeration: An alternative to a cascade
system, a Compound system uses two or more compressors connected in
series in the same refrigeration cycle.
Compression Ratio: In refrigeration it is the ratio
of the absolute low-side pressure to the absolute high-side pressure.
To measure you would add 14.7 psi to the measured suction pressure and
the head pressure. Then divide the high-side pressure by the low-side
pressure.
Compressor: Pump of a refrigeration system which draws
a low pressure on the cooling side of a refrigerant cycle and squeezes
or compresses the gas into the high pressure or condensing side of the
cycle.
Compressor - Centrifugal: A pump which compresses the
refrigerant gas through the centrifugal force created by rotors spinning
at high speed. In his effort to improve mechanical air-conditioning
systems, Willis Haviland Carrier (1876–1950) introduced the first practical
centrifugal refrigeration compressor in 1922.
Compressor - Hermetic: A compressor which has the driving
motor sealed inside the compressor housing. The motor operates in an
atmosphere of the refrigerant. This style of compressor cannot be disassembled
for maintenance. Common terms of describing a hermetic are; welded,
can, pot and tin can.
Compressor - Multi-Stage: A compressor having two or
more compressive steps. Discharge from each step is the intake pressure
of the next in series.
Compressor - Open Drive: A compressor in which the
crankshaft extends through the crankcase and is driven by an outside
motor. Also called an external drive compressor.
Compressor - Reciprocating: A pump which uses a piston
within a cylinder to provide compression. The principle of reciprocating
mechanisms is hundreds of years old and the modern reciprocating compressor
was undoubtedly driven from the research and development of the reciprocating
steam engine.
Compressor - Rotary: A pump which uses vanes, eccentric
mechanisms or other rotating devices to provide a pumping action. The
first rotary compressor was introduced in 1957, permitting units to
be smaller, quieter, weigh less, and more efficient than the reciprocating
type.
Compressor - Screw: A screw compressor is a positive
displacement machine that uses a pair of intermeshing rotors instead
of a piston to produce compression. The rotors comprise of helical lobes
affixed to a shaft. One rotor is called the male rotor and it will typically
have four bulbous lobes. The other rotor is the female rotor and this
has valleys machined into it that match the curvature of the male lobes.The
principle of the screw compressor was first patented by Heinrich Krigar
in Germany on March 24th 1878, patent number 4121. He modified and improved
his designs later that year and lodged a second patent (number 7116)
on August 16th 1878.
Compressor - Scroll: A scroll compressor is a positive
displacement machine that uses the compression action provided by two
intermeshing scrolls - one fixed and the other orbiting. The orbiting
scroll basically wobbles inside the fixed scroll, it doesn't rotate
it just wobbles on a cam on crankshaft. The rotating scrolls intermesh
quite closely and some manufacturers mention that efficiency increases
as the scrolls bed into each other, indicating an initial wear process.
The principle of the scroll compressor was developed during the early
1900's and was patented for the first time in 1905. Although the theory
for the scroll compressor indicated a machine potentially capable of
reasonably good efficiencies, at that time the technology simply didn't
exist to accurately manufacture the scrolls. It was almost 65 years
later that the concept was re-invented by a refrigeration industry keen
to exploit the potentials of scroll technology.
Compressor - Semi Hermetic: A hermetic compressor that
can be disassembled for maintenance. Usually made of cast iron.
Compressor - Tandem: A refrigeration system where two
compressors are piped together having a common suction and discharge.
In a Copeland semi-hermetic application, the motor end bells are removed
and replaced with a connecting chamber with a suction valve mounted.
Since each compressor may be operated individually, the tandem provides
simple capacity reduction and maximum power savings.
Compressor - Two Speed: A compressor with a two speed
motor providing capacity reduction and power savings.
Condense: Action of changing a gas or vapor to a liquid.
Condenser: The part of the refrigeration system which
receives hot, high pressure refrigerant gas from the compressor and
cools it until it returns to a liquid state.
Condensing Pressure: Pressure inside a condenser at
which refrigerant vapor gives up its latent heat of vaporization and
becomes a liquid. This varies with temperature.
Condensing Temperature: Temperature inside a condenser
at which refrigerant vapor gives up its latent heat of vaporization
and becomes a liquid. This varies with the pressure.
Contactor: A type of magnetically-operated device used
for repeatedly establishing and interrupting an electrical power circuit.
It is usually applied to devices controlling power above 5kW, whereas
the term 'relay' is ordinarily employed below 5kW. The terms are often
used interchangeably.
Contactor - Definite Purpose:These contactors have
been designed for specific applications where the operating conditions
are clearly defined. The definite purpose contactors are usually rated
for current alone and have less ability to handle inrush LRA current.
They normally have a lower initial cost compared to general purpose
contactors.
Contactor - General Purpose:These contactors are built
for severe industrial use. They are usually designed for a minimum life
of over 1,000,000 electrical cycles on most type of motor loads. General
purpose contactors are listed by sizes that are generally related to
motor horsepower groupings. They are also rated in current, a more useful
rating for compressors. They usually conform to NEMA ratings.
Contactor - Resistive Rating:The resistive rating of
a contactor is what the contactor has the capacity to withstand for
brief surges of amp draw. Most contactors have a resistive rating as
well as a motor rating. The resistive rating is higher in amperage value
than the motor rating amperage value. This is because a resistive load
is not called on to make and break motor current.
Convection Heat: Transfer of heat by means of movement
or flow of a fluid or gas.
Coulomb: The quantity of electricity transferred by
an electric current of one ampere in one second.
Crankcase Pressure Regulator - CPR: An outlet pressure
regulator which maintains a predetermined maximum outlet pressure. Designed
to prevent compressor motor overload. They were commonly used on low
temp R-12 systems.
Cryogenics: Refrigeration which deals with producing
temperatures of -250 F below zero and lower.
Cupronickel: An alloy of copper, nickel and strengthening
impurities, such as iron and manganese. Cupronickel does not corrode
in seawater because its electro negativity is adjusted to be neutral
with regard to seawater. Because of this it is used for marine components,
and sometimes for the propellers, crankshafts and hulls of premium tugboats,
fishing boats and other working boats.
Current: Transfer of electrical energy in a conductor
by means of electrons changing position.
Current Relay: A device which opens or closes a circuit.
It is made to act by a change of current flow in that circuit.
Defrost Control: A control which initiates the defrost
cycle in the refrigeration cycle.
Defrost Cycle: Part of the refrigeration cycle in which
evaporator frost and ice accumulation is melted. The use of electric
heat strips or hot gas is the most common form. The defrost cycle also
flushes any oil that is trapped in the evaporator back to the compressor.
There should be a minimum of four defrost cycles per 24 hours to help
with oil return.
Desiccant: A substance used in a drier to collect and
hold moisture in a refrigeration system. Common desiccants are activated
alumina and silica gel.
Desuperheat: The process of removing heat from superheated
refrigerant. This is commonly done with a TXV or liquid line solenoid
valve which injects liquid refrigerant into the compressor body for
motor cooling.
Dew Point: Temperature at which vapor (at 100 percent
humidity) begins to condense and deposit as liquid.
Differential: The temperature or pressure difference
between cut-in and cut-out temperature or pressure of a control.
Direct Current - DC: Electric current in which the
direction of the flow moves continuously in one direction. In a DC circuit,
electrons emerge from the negative, or minus, pole and move towards
the positive, or plus, pole. Nevertheless, physicists define DC as traveling
from plus to minus.
Discharge Line: The high pressure, hot gas line coming
out of the compressor.
Discus Valve: A hockey puck type discharge valve which
minimizes refrigerant re-expansion volume common in reed valves. It
is typically 10% more energy efficient than reed compressor technology.
The geometry of a traditional reed compressor does not allow all the
discharge gas to exit when the piston is at top dead center. This leads
to re-expansion volume, which is especially prevalent in low temperature
applications. The discus compressor valve minimizes the gap between
the piston and the discharge valve, making re-expansion virtually zero.
This results in the highest possible efficiency.
Drier: A component of the refrigeration system with
a substance used to remove moisture from the system. The first two numbers
of a drier represent the cubic inch and the last number represents 1/8
of an inch. For example, 163-S indicates a 16 cubic inch capacity and
3/8 sweat. Without the "S" would represent a flare drier.
Dry Bulb Temperature: Air temperature as indicated
by an ordinary thermometer.
Dry Ice: Refrigeration substance made of solid carbon
dioxide which changes directly from a solid to a gas (sublimates). Its
subliming temperature is -109 F (-78 C).
Electricity The flow of electrons in a circuit. The
speed of electricity is the speed of light (approximately 186,000 miles
per second ). In a wire, it is slowed due to the resistance in the material.
Its pressure, or force, is measured in "volts," and its flow, or current,
is measured in "amperes" or simply "amps." The amount of work it produces
is measured in "watts" (amps X volts).
Electrolysis: Movement of electricity through a substance
which causes a chemical change in the substance or its container.
Electromotive Force - EMF: The term used to describe
anything which behaves like an electrical pump. Batteries, generators,
thermoelectric devices, solar cells, and piezoelectric crystals all
do the same job in an electrical circuit: they pick conduction charges
up at points of low potential energy and lift them up to high potential
energy. If we imagine that current is positive charge in motion, then
an emf pumps the current from low voltage up to high voltage. Unit of
measurement is the volt.
Energy Efficiency Ratio - EER: The energy efficiency
rating (EER) of an air conditioner is its BTU rating over its wattage.
For example, if a 10,000-BTU air conditioner consumes 1,200 watts, its
EER is 8.3 (10,000 BTU/1,200 watts). You would like the EER to be as
high as possible, but normally a higher EER is accompanied by a higher
price.
Enthalpy: Enthalpy is a measure of heat in a substance.
Scientists figure out the mass of a substance when it is under a constant
pressure. Once they figure out the mass, they measure the internal energy
of the system. All together, that energy is the enthalpy. They use the
formula "H = U + PV." H is the enthalpy value, U is the amount of internal
energy, and P and V are Pressure and Volume of the system.
Evaporator Pressure Regulator - EPR: An inlet pressure
regulator which maintains a predetermined evaporator inlet pressure,
regardless of sudden load or suction pressure changes. Commonly used
on supermarket racks or multi-evaporator units maintaining different
temperatures.
Evacuation: Removal of air and moisture from a refrigeration
system. Blowing out lines with refrigerant will not remove trapped air
or moisture in the system. Evacuation is the only means to remove contaminants
in the system. Evacuating to 500 microns, or to the limits of the vacuum
pump, is recommended.
Evaporation: Term applied to the changing of a liquid
to a gas. Heat is absorbed in this process.
Evaporative Cooler: Alias, Swamp cooler. Nature's most
efficient means of cooling is through the evaporation of water. Evaporative
cooling works on the principle of heat absorption by moisture evaporation.
The evaporative cooler draws exterior air into special pads soaked with
water, where the air is cooled by evaporation, then circulated. Evaporative
cooling is especially well suited where the air is hot and humidity
is low.
Evaporator: A component of a refrigeration system in
which saturated refrigerant absorbs heat and turns into a gas (superheated).
Expansion Valve - Automatic - AEV: The automatic expansion
valve maintains a constant pressure in the evaporator by more or less
flooding the evaporator surface, depending on the heat load of the cold
chamber. The main disadvantage of this expansion valve is its relatively
poor efficiency. It has been mainly used in applications where the cooling
load is fairly constant and low evaporating pressures must be avoided.
However, it is seldom used nowadays.
Expansion Valve - Balanced Port: In regular expansion
valves the operating superheat varies due to an unbalance of pressure
drop caused by changes of the head pressure and/or suction pressure.
This unbalance can result in compressor flooding or evaporator starvation.
The "Balanced Port" concept cancels the effect of this pressure unbalance,
permitting the expansion valve to operate at a relatively constant superheat
over a wide range of operation conditions.
Expansion Valve - Bi-Flow: This type TEV will meter
refrigerant in either direction which makes it ideally suited for package
heat pump applications. Bi-flow capability means reduced system complexity
and resulting cost. (A single bi-flow TEV can replace 2 conventional
TEV's and 2 check valves).
Expansion Valve - Electric - EEV: This type of valve
is controlled by an electronic circuit which is often designed to allow
the valve to control some aspect of system operation in addition to
superheat at the outlet of the evaporator. For example, evaporator discharge
air temperature or water temperature from a chiller could be monitored
by the EEV's controller.
Expansion Valve - External Equalized: This type TEV
senses the suction pressure at the outlet of the evaporator to control
the metering of refrigerant. These valves are not affected by pressure
drop across the evaporator, including the refrigerant distributors,
and may be used for all refrigeration applications. The external equalizer
type valve must be used on evaporators which use a refrigerant distributor.
It provides no operational disadvantages with the respect to an internally
equalized valve other than requiring an external equalizer be connected.
An external equalizer does not provide some means of equalizing the
high and low side pressures during the off cycle. A separate internal
bleed hole is required. The equalizer connection on the valve, usually
1/4", must not be capped!
Expansion Valve - Heat Pump: This type of expansion
valve has a special power element charge. This charge assist the outside
coil of air-to-air heat pumps using R-22 in providing 0 degree superheat,
or "wet gas", back to the windings of hermetic heat pump compressors
during very low outdoor temperatures.
Expansion Valve - Internal Equalized: This type TEV
senses the suction pressure at the valve outlet to control the metering
of refrigerant. Internally equalized valves should be limited to single
circuit evaporator coils having a pressure drop no greater than the
equivalent of a 2 degree F saturated temperature change.
Expansion Valve - Pressure Limited - MOP: This type
TEV has a power element charge that causes the TEV to close above a
predetermined evaporator pressure, thereby restricting flow to the evaporator
and limiting the maximum evaporator pressure at which the system can
operate. It may not be used on conjunction with a crankcase pressure
regulator CPR).
Expansion Valve - Thermostatic - TEV: The thermostatic
expansion valve regulates refrigerant flow by maintaining a nearly constant
superheat at the evaporator outlet. The effect of this type of regulation
is, it allows the evaporator to remain as nearly fully active as possible
under all load conditions.
Fahrenheit Scale: The Fahrenheit scale (°F) was the
first widely used temperature scale. It was developed in the early 1700s
by G. Daniel Fahrenheit. The zero point of the Fahrenheit scale is attained
by mixing equal parts of water, ice, and salt. Fahrenheit set the number
32 at the freezing point of water. He set the boiling point of water
to 212 on his scale.
Fan Cycle Control: A control or device on an air cooled
condenser which cycles the condenser fan(s) by means of pressure or
temperature to maintain head pressure in low ambient conditions of 50
F or lower. This is required to control liquid refrigerant feed to the
evaporator. The flow characteristics of expansion valves and capillary
tubing are proportional to the pressure differential across them. Care
must be taken when making adjustments to prevent short cycling. Short
cycling is most likely to occur at ambient temperatures of 30 to 70
degrees F. Any fan cycle that is less than 5 minutes is considered short
cycling. Fans should never cycle more than 10-12 cycles per hour. Short
cycling is normally caused by too close a differential in the control
setting. It is recommended that the lead fan, on multiple fan units,
be wired to run continuously. If more control is required, add a flooded
condenser control along with the fan cycling control.
FLA - Full Load Amps: Changed in 1976 to "RLA - Rated
Load Amps".
Flash Gas: Instantaneous evaporation of some liquid
refrigerant in the evaporator which cools the remaining liquid refrigerant
to desired evaporation temperature.
Flash Point: The lowest temperature at which a liquid
gives off enough vapor to ignite when a source of ignition is present.
Flood Back: The results of liquid refrigerant from
the evaporator entering the compressor. This situation will damage the
compressor if preventive measures are not taken.
Flooded System: Type of refrigeration system in which
liquid refrigerant fills most of the evaporator.
Foaming: Formation of a foam in an oil-refrigerant
mixture due to rapid evaporation of the refrigerant dissolved in the
oil. This is most likely to occur when the compressor starts and the
pressure is suddenly reduced in the crankcase. In most circumstances
a pump down solenoid valve and a crankcase heater would help prevent
this. Compressor wear will be accelerated if nothing is done.
Freezer Burn: Condition applied to food stored in a
freezer that has not been properly wrapped and has become hard, dry
and discolored.
Freeze Up: Formation of ice in the TXV or any other
control device which stops the flow of refrigerant. This happens when
there is moisture in the system. Another form of freeze up is when frost
forms on the evaporator and stops the airflow. This second condition
will cause flood back.
Frost Back: A condition in which liquid refrigerant
may be flowing from the evaporator into the suction line. It's usually
indicated by sweating or frosting of the suction line.
Fusible Plug: A hollow plug of fitting filled with
a metal with a low melting temperature. It is commonly used on a liquid
receiver as a safety device to release pressure in case of a fire.
Gas: Vapor phase or stage of a substance.
Gas, Noncondensable: Gas which will not form into
a liquid under the operating pressure-temperature conditions.
Ground Wire: An electrical wire which will safely
conduct electricity from a structure into the ground.
Halogens: Substance containing fluorine, chlorine,
bromine and iodine.
HCFC: Acronym for Hydrochlorofluorocarbons which are
halogeneted compounds containing carbon, hydrogen, chlorine and fluorine.
They have shorter atmospheric lifetimes than CFCs and deliver less reactive
chlorine to the stratosphere where the "ozone layer" is found.
Head Pressure: The gauge pressure taken on a refrigeration
system between the compressor discharge line and the metering device.
The pressure may differ when when measuring the liquid pressure verses
the hot gas pressure.
Head Pressure Control: A pressure operated control
which opens an electrical circuit if the high side pressure rises above
a desired setting.
Heat: Energy transferred from one body to another
as the result of a difference in temperature. Heat flows from a hotter
body to a colder body when the two bodies are brought together. This
transfer of energy usually results in an increase in the temperature
of the colder body and a decrease in that of the hotter body. A substance
may absorb heat without an increase in temperature as it changes from
one phase to another—that is, when it melts or boils. The distinction
between heat (a form of energy) and temperature (a measure of the amount
of energy) was clarified in the 19th century by such scientists as J.-B.
Fourier, Gustav Kirchhoff, and Ludwig Boltzmann.
Heat Exchanger: Any of several devices that transfer
heat from a hot to a cold fluid.
Heat of Fusion: Heat released from a substance to change
it from a liquid state to a solid state. The heat of fusion of ice is
144 Btu per pound.
Heat of Respiration: Process of taking in air for oxygen
and releasing it to dispose of carbon dioxide. Plants and vegetables
produce this heat when stored in a cooler and this heat must be calculated
in with the total Btuh load.
Heat Load: Amount of heat, measured in Btu or watts,
which is removed during a period of 24 hours.
Heat Pump: A heat pump is a reversible A/C system that
does mechanical work to extract heat from a cooler place and deliver
heat to a warmer place. The heat delivered to the warmer place is, approximately,
the sum of the original heat and the work done. Greater temperature
differences between the warm and cold regions require greater amounts
of work. In warm weather the heat pump acts like a traditional air conditioner,
removing heat from the indoors and delivering heat to the outdoors.
In cool weather, it removes heat from the outdoors and delivers heat
to the indoors.
Heat Transfer: Movement of heat from one body or substance
to another. Heat may be transferred by radiation, conduction, convection
or a combination of these three methods.
Hertz - Hz: Unit of frequency. The number of hertz
(abbreviated Hz) equals the number of cycles per second. The frequency
of any phenomenon with regular periodic variations can be expressed
in hertz, but the term is used most frequently in connection with alternating
electric currents. It is named for the German physicist Heinrich Hertz,
born Feb. 22, 1857, died Jan. 1, 1894.
HFC: Acronym for Hydrofluorocarbon.
High Pressure Control: A pressure operated control
which opens an electrical circuit if high side pressure becomes too
high.
High Side: The part of a refrigeration system between
the compressor discharge line and the metering device.
Horsepower: Common unit of power, the rate at which
work is done. In the English system, one horsepower equals 33,000 foot-pounds
of work per minute—that is, the power necessary to lift a total of 33,000
lbs a distance of one foot in one minute. This value was adopted by
James Watt in the late 18th century after experiments with strong dray
horses and is actually about 50% more than the rate an average horse
can sustain for a working day.
Hot Gas Bypass: Basically, this is a regulator in a
refrigeration system which bypasses hot gas entering the the condenser
into the the suction line or the evaporator inlet, to prevent the compressor
suction pressure from falling below a desired setting. This is used
when the load varies over a wide range.
Humidity: The concentration of water vapor in the air.
IAQ: Indoor air quality.
Insulation: Any material that is a poor conductor of
heat or electricity, and that is used to suppress the flow of heat or
electricity.
Kelvin Scale: The Kelvin temperature scale (K) was
developed by Lord Kelvin in the mid 1800s. The zero point of this scale
is equivalent to -273.16 °C on the Celsius scale. This zero point is
considered the lowest possible temperature of anything in the universe.
Therefore, the Kelvin scale is also known as the "absolute temperature
scale". At the freezing point of water, the temperature of the Kelvin
scale reads 273 K. At the boiling point of water, it reads 373 K.
Kilowatt: Unit of electrical power equal to 1000 watts.
Kingvalve: Liquid receiver service valve. This valve
may be a horizontal or, more commonly, a vertical type.
Latent Heat: The heat given off or absorbed when a
material melts or freezes, or boils or condenses. For example, when
ice is heated, once the temperature reaches +32 F (0 C), it's temperature
won't increase until all the ice is melted. The ice has to absorb heat
in order to melt. But even though it's absorbing heat, it's temperature
stays the same until all the ice has melted. The heat required to melt
the ice is called the latent heat. The water will give off the same
amount of latent heat when you freeze it.
Liquid Line: The line containing the high pressure,
subcooled liquid refrigerant starting at the outlet of the condenser
which continues to the inlet of the metering device.
Low Ambient Control: A control or device on an air
cooled condenser which maintains head pressure in low ambient conditions
of 50 F or lower, which is required to control liquid refrigerant feed
to the evaporator. The flow characteristics of expansion valves and
capillary tubing are proportional to the pressure differential across
them. Commonly used controls are; fan cycling, flooded condenser valves,
fan speed controls, power operated inlet air shutters or a water regulating
valve on a water cooled system.
Low Pressure Control: A pressure operated control which
opens an electrical circuit if the low side pressure falls below a desired
setting.
Low Side: The part of a refrigeration system between
the outlet of the metering device and the inlet of the compressor.
LRA - Locked Rotor Amps: It's the current you can expect
under starting conditions when you apply full voltage. It occurs instantly
during start up.
Maximum Fuse Size: 225% of RLA.
MBH Thousands of British Thermal Units (Btu). 82 MBH
= 82,000 Btu.
MCC - Maximum Continuous Current: A motor protection
value that is 156% of the established rated load current. Used to comply
with U.L. and N.E.C. requirements that a motor compressor protection
system will not permit a continuous current in excess of 156% of the
rated load amps.
Megohm: A unit of resistance equal to one million ohms.
Metering Device:A metering device is installed at the
inlet of the evaporator. It creates a pressure drop from the high side
liquid refrigerant to the low side evaporator. The metering device can
be an expansion valve, capillary tube, piston or even a manual valve.
Microfarad: The microfarad (symbolized µF) is a unit
of capacitance, equivalent to 1/1,000,000 farad (0.000001 (10 to the
-6th power).
Micron Gauge: Instrument for measuring vacuums very
close to a perfect vacuum.
Miscibility: Liquids that are capable of being mixed.
In order for oil to return to the compressor properly, the oil and refrigerant
must be miscible (dissolve) in each other.
Modulating: Type of device or control which tends to
adjust by increments (minute changes) rather than by either "full on"
or "full off" operation.
Moisture Indicator: A liquid line sight glass that
has a visible indicator which changes color to determine the moisture
content of the refrigerant.
Motor, Four Pole: A 1725 RPM motor. A four-pole motor
operating on the bench under no-load conditions runs at 1,800 RPM. When
the motor is loaded, the spinning magnetic field in the stator does
not change speed. Instead, the rotor or moving part of the motor is
restrained by the load from “catching up” to the field speed. The difference
between the field speed of 1,800 RPM and the rotor speed of approximately
1,725 RPM is called the “slip.”
Motor, PSC: A "psc motor" stands for "permanent split
capacitor motor." All single phase motors have a problem starting, unlike
three-phase motors. A PSC motor has a run capacitor connected between
the run and start windings of the motor. The run capacitor creates a
"phase shift" which is all that's needed to achieve a little magnetic
field rotation to start the rotor moving.
Motor, Shaded Pole: These motors have only one main
winding and no start winding. Starting is accomplished through a design
that uses a copper ring around a small portion of each motor pole. This
“shades” that portion of the pole, causing the magnetic field in the
ringed area to lag the field in the non-ringed portion. The reaction
of the two fields initiates rotation. Since it lacks a start winding,
starting switch, or capacitor, the shaded pole motor is electrically
very simple and inexpensive. Speed can be controlled by varying the
voltage. These motors offer poor starting torque, typically 25 to 75
percent of rated load, and very low efficiency. These motors typically
are up to 1/8 horsepower and have sleeve bearings.
Motor, Six Pole: A 1175 RPM Motor. A six-pole motor
operating on the bench under no-load conditions runs at 1,200 RPM. When
the motor is loaded, the spinning magnetic field in the stator does
not change speed. Instead, the rotor or moving part of the motor is
restrained by the load from “catching up” to the field speed. The difference
between the field speed of 1,200 RPM and the rotor speed of approximately
1,175 RPM is called the “slip.”
Motor, Split Phase: The split phase motor is mostly
used for "medium starting" applications. It has start and run windings,
both are energized when the motor is started. When the motor reaches
about 75% of its rated full load speed, the starting winding is disconnected
by an automatic switch.
Motor, Two Pole: A 3450 RPM Motor. A two-pole motor
operating on the bench under no-load conditions runs at 3,600 RPM. When
the motor is loaded, the spinning magnetic field in the stator does
not change speed. Instead, the rotor or moving part of the motor is
restrained by the load from “catching up” to the field speed. The difference
between the field speed of 3,600 RPM and the rotor speed of approximately
3,450 RPM is called the “slip.”
Motor Burnout: Condition in which the insulation on
an electric motor has deteriorated due to overheating. If a compressor
does burn out, the oil becomes extremely acidic. If all this acid is
not removed when the compressor is replaced, the elevated acid levels
will attack the new compressor and cause another compressor motor burn-out.
Mullion Evaporator Coil: An evaporator that mounts
behind the frame member (mullion) between two doors. This type coil
is a space saver and mounts vertically behind the mullion. This allows
for more space for the shelves or drawers in an under counter reach
in cooler.
NonFerrous: A group of metals and metal alloys which
contain no iron.
Ohm: A unit of measurement of electrical resistance.
One ohm exists when one volt causes a flow on one ampere.
Ohm's Law: The relationship between the volt, the ampere
and the ohm discovered by German physicist George Simon Ohm in 1827.
It is stated as follows: E = I x R, Where E = volts, I = amps and R
= ohms.
Oil Separator: A device used to remove oil from gaseous
refrigerant and return it to the compressor.
Overload Protector: A device, usually temperature or
current operated, which opens a circuit to stop the operation of unit
if dangerous conditions arise.
Ozone: A nearly colorless (but faintly blue) gaseous
form of oxygen, with a characteristic odor like chlorine. Ozone is found
in trace quantities in the Earth's atmosphere at all times, primarily
in the stratosphere between heights of about 7 and 33 miles (the ozonosphere
or ozone shield) where its production results from photochemical processes
involving ultraviolet radiation. Its maximum concentration occurs between
13 and 17 miles. In the lower atmosphere, ozone is commonly formed as
a product of electrical discharges through the air.
Ozone Layer: A region of the upper atmosphere, between
about 10 to 20 miles in altitude, containing a relatively high concentration
of ozone that absorbs solar ultraviolet radiation in a wavelength range
not screened by other atmospheric components. Also called ozonosphere.
Part Wind Start: Using two contactors to start a three
phase motor.
Peltier Effect: In 1834 French scientist Jean Peltier
noted that when an electrical current is applied across the junction
of two dissimilar metals, heat is removed from one of the metals and
transferred to the other. This is the basis of thermoelectric refrigeration.
Potential Relay: A device which opens or closes a circuit.
It is made to open oh high voltage and close on low voltage.
PSI: Acronym for "pounds per square inch".
PSIA: Acronym for "pounds per square inch absolute".
Absolute pressure equals gauge pressure plus atmospheric pressure (14.7
psi).
PSIG: Acronym for "pounds per square inch gauge". The
"G" indicates that it is gauge pressure and not absolute pressure.
Psychrometer: Also called a hygrometer, an instrument
for measuring the relative humidity of air.
Psychrometric Chart: Shows the relationship between
air volume, temperature, and relative humidity and is used to calculate
specific humidity (gpp), dew point (wet bulb temp.), and vapor pressure.
Pump Down: The act closing off the liquid line, with
a solenoid valve, when the thermostat is satisfied in a refrigeration
system. The compressor then pumps the refrigerant into a receiver tank.
It is important that a pump down be installed to prevent liquid refrigerant
from trapping in the evaporator which may flood the compressor on start
up or migrate to the compressor during the off cycle.
Radiant Heat: Transfer of heat by heat rays.
Receiver: A cylinder (tank) connected to the condenser
outlet for storage of liquid refrigerant in the system.
Refrigerant: A refrigerant is a compound used in a
heat cycle that undergoes a phase change from a gas to a liquid and
back.
Refrigeration: The function of a refrigeration system
is to remove heat from a place where it is not wanted (conditioned space)
and reject it into another place where the heat is unobjectionable (outside
the conditioned space). Refrigeration systems are closed systems; that
is, they are sealed from the atmosphere.
Register: Combination grille and damper assembly covering
an air opening or the end of an air duct.
Relative Humidity: Humidity is a state of (usually
invisible) moisture in the air; relative humidity (RH) is the amount
of moisture in a given volume of air as compared to the amount that
it is capable of holding, and measured as a percentage; if the RH is
30 percent, that means the air is holding 30 percent of the moisture
it is capable of holding; as air temperature increases, so does the
air's capacity to hold moisture; if the air temperature rises and its
moisture content (humidity) stays the same, then the relative humidity
becomes a lower percentage; when the temperature inside a building is
raised, as so often is the case in the winter, the RH indoors will drop;
the only way to re-establish the proper RH is to add moisture to the
air (the function of a humidity).
Relay: A type of electro magnetically operated device
used for repeatedly establishing and interrupting an electrical power
circuit. It is usually applied to devices controlling power below 5kW,
whereas the term 'contactor' is ordinarily employed above 5kW. The terms
are often used interchangeably.
Relay, Start: An electrical device which connects and/or
disconnects the start windings of an electric motor.
Relief Valve: A safety device on a sealed system. It
opens to release pressure when a dangerous pressure is reached.
Resistance: A material's opposition to the flow of
electric current; measured in ohms.
Reverse Cycle Defrost: Method of heating the evaporator
for defrosting ice buildup. Valves move hot gas from the compressor
into the evaporator.
Reversing Valve: A component of a heat pump that reverses
the refrigerant's direction of flow, allowing the heat pump to switch
from cooling to heating or heating to cooling.
RLA: Acronym for "rated load amps". The maximum current
a compressor should draw under any operating conditions. Often mistakenly
called running load amps which leads people to believe, incorrectly,
that the compressor should always pull these amps. You should never
use the listed RLA to determine if the compressor is running properly
or to condemn a compressor. The running amps of a compressor are determined
by the evaporator temperature, condensing temperature and the line voltage.
Rotor: The rotating or turning part of a motor.
RPM: Acronym for "rounds per minute".
Run Time - Refrigeration Equipment:The amount of time
a condensing unit is run per hour or per 24 hours. A cooler is normally
sized for 16 hours and a freezer 18 hours.
Run Winding The electrical winding of a motor which
has current flowing through it during the normal operation of the motor.
Saturated Refrigerant: The state of refrigerant when
it is a combination of gas and liquid (bubbles) It will either condense
or evaporate at this condition.
Seasonal Energy Efficiency Ratio - SEER: This is a
rating system used to establish the efficiency level of cooling equipment.
The higher the SEER rating, the less electricity the equipment uses
and the more efficient it is. SEER is determined by dividing the cooling
capacity, measured in BTU/h, of a continuously operating air conditioner
by the electric power unit, measure in WATTs, of power consumed.
Sensible Heat:The heat absorbed or transmitted by a
substance during a change of temperature which is not accompanied by
a change of state.
Service Valve: A manually operated valve mounted on
a refrigeration system, normally the compressor, which is used for checking
the pressures.
Service Factor:Service factor is a multiplier that
is applied to the motor’s normal horsepower rating to indicate an increase
in power output (or overload capacity) that the motor is capable of
providing under certain conditions. Common values of service factor
are 1.0, 1.15, and 1.25.
Shell and Tube Condenser: This type of condenser consists
of a shell (a large tube) with a series of small tubes inside it. Water
flows through the tubes and refrigerant flows through the shell. Heat
is transferred from the refrigerant to the water.
Short Cycling:A compressor that starts and stops more
frequently than it should. The results of short cycling is usually a
burned overload or defective start components.
Sight Glass: An indicator with a glass window, normally
installed in the liquid line, which indicates the presence of gas bubbles.
Some styles have a visible indicator which changes color to determine
the moisture content of the refrigerant.
Silica Gel: A substance used to collect and hold moisture
in a refrigeration system.
Single Phase: Producing, carrying, or powered by a
single alternating voltage.
Sling Psychrometer: The simplest hygrometer - a sling
psychrometer - consists of two thermometers mounted together with a
handle attached on a chain. One thermometer is ordinary. The other has
a cloth wick over its bulb and is called a wet-bulb thermometer. When
a reading is to be taken, the wick is first dipped in water and then
the instrument is whirled around. During the whirling, the water evaporates
from the wick, cooling the wet-bulb thermometer. Then the temperatures
of both thermometers are read. If the surrounding air is dry, more moisture
evaporates from the wick, cooling the wet-bulb thermometer more so there
is a greater difference between the temperatures of the two thermometers.
If the surrounding air is holding as much moisture as possible - if
the relative humidity is 100% - there is no difference between the two
temperatures. A chart is then used to check the differences for each
degree of temperature so that the observer can find relative humidity
easily.
Slugging: Liquid slugging is a condition which occurs
when liquid refrigerant is allowed to enter the compressor cylinders.
This could be the results of floodback during the run cycle or migration
during the off cycle.
Solenoid Valve: An electromechanical valve (for use
with liquid or gas) controlled by running (or stopping) an electrical
current through a solenoid coil, which either closes or opens the valve.
The most common use is when a normally closed valve is used on the liquid
line for pump down.
Specific Gravity: The weight of a substance compared
with the weight of an equal volume of pure water at 39 degrees Fahrenheit.
Specific Heat: The quantity of heat, expressed in Btu,
required to raise the temperature of 1 lb of a substance 1°F.
Split System: A refrigeration or A/C system which places
the condensing unit outside or away from the evaporator.
Start Winding: The electrical winding of a motor which
has current flowing through it briefly while the motor is starting.
Stator: The stationary part of an electric motor.
Steam: Water in the vapor state, as when you boil water.
Subcooled Refrigerant: Cooling of liquid refrigerant
below its condensing temperature.
Subcooler: A component of a refrigeration system or
a section of the condenser in which the temperature of the condensed
refrigerant liquid is reduced. This improves the energy efficiency.
Sublimation: The condition where a substance changes
from solid to a gas without becoming a liquid, dry ice for example.
Suction Line: The low pressure refrigerant gas line
between the outlet of the evaporator and the inlet of the compressor.
Superheat: The term used to describe the difference
between the vapor point (ie. taking suction pressure and converting
it to temperature using a pressure temperature chart) and the actual
temperature of the refrigerant exiting the evaporator coil.
Superheated Refrigerant: The temperature of refrigerant
vapor above its boiling point as a liquid for that refrigerant. For
example; Any increase in temperature of steam above it’s boiling point
(212 degrees) is called “superheat”. Steam at 220 degrees F is superheated
by 8 degrees F.
Swamp Cooler: Slang name for an evaporative cooler.
Nature's most efficient means of cooling is through the evaporation
of water. Evaporative cooling works on the principle of heat absorption
by moisture evaporation. The evaporative cooler draws exterior air into
special pads soaked with water, where the air is cooled by evaporation,
then circulated. Evaporative cooling is especially well suited where
the air is hot and humidity is low.
TD: Temperature difference.
Temperature: Temperature is the property that gives
physical meaning to the concept of heat. If an object is cold, we say
it has a low temperature. If it is hot, we say it has a high temperature.
It can also be observed that if a hot poker is plunged into cold water,
the poker becomes cooler and the water becomes warmer. This means that
the hot body gives up some of its heat to the cold body.
TEV: Acronym for "thermostatic expansion valve" which
regulates refrigerant flow by maintaining a nearly constant superheat
at the evaporator outlet. The effect of this type of regulation is,
it allows the evaporator to remain as nearly fully active as possible
under all load conditions.
Thermistor: A resistor whose resistance changes with
temperature. Because of the known dependence of resistance on temperature,
the resistor can be used as a temperature sensor.
Thermocouple: Two dissimilar metals connected at a
point, that produce an electrical current when heated.
Thermodisk: A thermodisk is a temperature sensing device.
When heat is applied to the disk, a bi-metal plate will bend. This will
either make or break an electrical flow.
Thermodynamics: In general, the relationships between
heat and other properties such as temperature, pressure, density, etc.
Thermoelectric Refrigeration:In 1834 French scientist
Jean Peltier noted that when an electrical current is applied across
the junction of two dissimilar metals, heat is removed from one of the
metals and transferred to the other. This is the basis of thermoelectric
refrigeration. Thermoelectric refrigeration uses a cold junction, a
heat sink and a DC power source.The refrigerant in both liquid and vapor
form is replaced by two dissimilar conductors. The cold junction (evaporator
surface) becomes cold through absorption of energy by the electrons
as they pass from one semiconductor to another, instead of energy absorption
by the refrigerant as it changes from liquid to vapor. The compressor
is replaced by a DC power source which pumps the electrons from one
semiconductor to another. A heat sink replaces the conventional condenser
fins, discharging the accumulated heat energy from the system. A thermoelectric
cooling system refrigerates without use of of mechanical devices, except
perhaps in the auxiliary sense, and without refrigerant.
Thermostat: A device used to switch electrical current
at a selectable set point temperature.
Three Phase: Producing, carrying, or powered by a three
electrical circuits.
Ton of Refrigeration:Refrigeration effect equal to
the melting of 1 ton of ice in 24 hours. This may be expressed as 12,000
Btu/24 hour.
Transducer:Any device that converts one form of energy
into another form of energy, specifically when one of the quantities
is electrical. Thus, a loudspeaker converts electrical impulses into
sound (mechanical impulses), a microphone converts sound into electrical
impulses, a solar cell converts light into electricity, etc.
Transformer: An electrical device that either raises
or lowers the voltage of electricity.
Transformer, Buck and Boost: An electrical device that
raises the voltage of electricity.
Transistor: Transistors are tiny electrical devices
that can be found in everything from radios to robots. They have two
key properties: 1) they can amplify an electrical signal and 2) they
can switch on and off, letting current through or blocking it as necessary.
Tube in Tube Condenser: A water cooled condensing unit
in which a small tube is placed inside a larger tube. Refrigerant passes
through the outer tube and water through the inner tube, usually in
a counter flow way which produces a better heat transfer.
TXV: A common slang term, used in the refrigeration
industry, for a thermostatic expansion valve.
Ultraviolet:The invisible rays of the spectrum of light
which are at its violet end. Sometimes abbreviated UV.
Vacuum:Vacuum is a pressure lower than atmospheric,
except in outer space. Vacuums occur only in closed systems.
Valve Plate:A plate containing the suction and discharge
valves that is mounted between the head and deck of a semi hermetic
compressor.
Vapor:The gaseous form of any substance.
Vapor Barrier: A material with a high resistance to
vapor movement, such as foil, plastic film, or specially coated paper,
that is used to control condensation or prevent migration of moisture.
Vapor Lock:Rapid formation of vapor in lines, that
causes a restriction in flow. Vapor formation begins to occur in lines
when the medium reaches a temperature where the vapor pressure of the
medium is equal to the pressure in the system.
Velocity:An object's speed and direction of motion.
Voltage:Electrical pressure which causes current to
flow.
Volt:Basic unit of electrical potential. One volt is
the force required to send one ampere of electrical current through
a resistance of one ohm.
Water valve:A manual or electrical operated valve which
provides a flow of water.
Watt: A watt is a unit of power equal to one joule
of energy per second. The watt was named for the Scottish engineer and
inventor James Watt (1736-1819).
Wax:An ingredient in some lubricating oils which may
separate from the oil if cooled enough.
Wet Bulb:A device used in measuring relative humidity.
Evaporation of moisture lowers the temperature of wet bulb compared
to dry bulb temperature of the same air sample.
Wet Bulb Temperature:The lowest temperature that can
be obtained by evaporating water into the air at constant pressure.
Wet bulb temperatures can be used along with the dry bulb temperature
to calculate dew point or relative humidity.
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Terrific Gifts for The Wife
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